Laser Cut Hypotubes

Laser-cut hypotubes, often utilized in medical devices such as catheters and stents, are specialized thin-walled tubes characterized by their precise dimensions and high-performance qualities. The manufacturing process of these hypotubes involves advanced techniques that combine meticulous engineering with the complexities of material science. Precision is paramount in the manufacture of laser-cut hypotubes, where even the slightest deviation can lead to catastrophic failures in medical applications. Tolerances for diameters, wall thickness, and cut profiles can be as tight as a few microns. Achieving this level of exactness necessitates advanced machinery, rigorous calibration processes, and experience.

We utilize specialty Swiss machines that employ high-powered lasers to create precise patterns and openings in the hypotubes. Our laser cutting machines employ fiber laser type equipment for all tube cutting applications. Fiber lasers require less maintenance and are more energy efficient than other types of lasers. Fiber lasers are also better at cutting metal due to their smaller wavelengths.

Our hypotube manufacturing process included a cleaning step, critical to remove any residual debris or contaminants, ensuring the tubes are safe for medical use. Each batch of hypotubes undergoes stringent quality control measures, including dimensional inspections and mechanical testing. Techniques such as optical microscopy and laser micrometry are utilized to ensure that the tubes meet specified tolerances.

Hypotube manufacturing embodies a delicate balance of precision engineering and material science. While advanced technologies have significantly enhanced our capabilities, challenges remain in maintaining the high standards required for medical applications. Through continuous innovation and rigorous quality control, Primo Medical Group strives to meet the demanding needs of our customers, ensuring that the products we make for them are safe, effective, and reliable.